Intasept® flexible bags filling system

For aseptic liquid food and beverages

The only aseptic filling equipment for flexible bags in the market that offers the security of heat-sealed closure before and after filling. Suitable for Bag-in-Box, drums, bins, IBC and other containers for liquids.

Applications

Intasept aseptic filling technology is suitable for liquid and particulate products, both high and low acid:

  • Beverages – dairy, juices, coffee, tea, beer concentrates and other
  • Food – soft serve ice cream mix, creams, custards, soups, broths, sauces, fruit and vegetables purees and pulp with particles up to 10mm
  • Ingredients – Omega 3, vitamins, enzymes
  • Bio-medical – clinical feeding and cell culture media

Intasept Technology

Unique Intasept system guarantees the aseptic transfer of aseptic product into bags. This technology offers the security of heat-sealed closure both before and after filling.

The system comprises of two parts:

  • Double membrane 16/32mm gland guarantees heat-sealed closure before and after filling. It utilizes a patented energy riser technology for more effective and quicker reseal
  • Filler ensures the sterile transfer for both low and high acid products without use of chemical agents.

Benefits of Intasept filling machines:

  • Easy operator interface
  • Easy to install system with only steam, compressed air and single phase power
  • No special factory environment is required as the closed transfer system excludes ambient air from all stages of the filling process
  • Servomotors for accuracy
  • Compatible with a large range of fitments, caps and dispensers
  • Quick and simple bag size changes (up to 10L – without mechanical adjustment)
  • Cleaned in place/steamed in place features (CIP/SIP)
  • Compact size

>Click to view the Intasept Filling Machine Brochure

Rapak fillers have been designed to USA 3A, FDA and European Hygienic Engineering & Design Group (EHEDG) standards and comply with EU Health and Safety work acts. Noise level is under 80 decibels.

View our range of Intasept filling machines

Intasept filling machines are available in semi-automatic and fully automatic options for 1.5 – 20 L (0.5 – 5 gal.) flexible bags as well as for bulk containers.

Intasept 2200 single-head semi-automatic filling machine

The filler is designed to fill 1.5 – 20 L (0.5 – 5 gal.) bags at a lower production output. It is ideal for use in market research sample production and pilot scale product development plants. Bags are manually loaded into the filler and after filling, they are released to the front of the machine for loading into boxes.

Production output*

  • 3L (1 gal.) at up to 4 bags/min
  • 5L (1.5 gal.) bags at up 3 bags/min
  • 10L (2.5 gal.) bags at up to 2 bags/min

*All outputs are based on filling water at a flow rate of 6 liters/sec (90 gallons/sec). Filling rate is dependent on product supply conditions.

Download the Intasept 2200 Datasheet

Intasept 2400 single-head semi-automatic filling machine

The filler is designed to fill 1.5 – 20 L (0.5 – 5 gal.) bags at a lower production output. It is ideal for use in market research sample production and pilot scale product development plants. Bags are manually loaded into the filler and after filling, they are released to the front of the machine for loading into boxes.

Options: Two fillers can be installed as an integrated pair for twin-head operation. The fill table can be adjusted to allow manual filling of 210 L bags into drums.

Production output*

  • 3L (1 gal.) at up to 4 bags/min
  • 5L (1.5 gal.) bags at up 3 bags/min
  • 10L (2.5 gal.) bags at up to 2 bags/min

*All outputs are based on filling water at a flow rate of 6 liters/sec (90 gallons/min). Filling rate is dependent on product supply conditions.

Download the Intasept 2400 Datasheet

Intasept 2600 single-head or twin-head semi-automatic filling machine

The filler is designed to fill 1.5 – 20 L (0.5 – 5 gal.) bags. Flexible bags are automatically fed to the filler and released to the rear of the machine after filling for automatic loading into boxes.

Option: With the 16mm gland, the dispensing tap can be automatically inserted into the gland after filling.

Production output:*

  • 5L (1.5 gal.)   bags at up 5 bags/min
  • 10L (2.5 gal.)   bags at up to 4 bags/min
  • 20L (5 gal.)   bags at up to 3 bags/min

*All outputs are based on filling water at a flow rate of 6 liters/sec (90 gallons/min). Filling rate is dependent on product supply conditions.

Download the Intasept 2600 Datasheet

Intasept 2800 single-head bulk filling machine

A bulk filler for IBC containers ranging from 200 to 1000 L (30-55 gal.). Ideal for filling hot and ambient liquid and viscous products.

Production output:*

  • 200L (55 gal.) – 18 bags/hour – 3,500 L/hr (900 Gal)
  • 1000L (260 gal.) – 4 bags/hour – 8,000 L/hr (2,080 Gal)

*All outputs are based on filling water at a flow rate of 6 liters/sec (90 gallons/min). Filling rate is dependent on product supply conditions.

How it works