Liquibox Intasept®

Liquibox Intasept: Aseptic Bag-in-box Filling Systems

The Liquibox Intasept series features semi-automatic and fully-automatic filling equipment for a wide range of high and low-acid products. Unlike other aseptic filling machines in the market, the unique patented Intasept aseptic filling technology offers the security of heat-sealed closure both before and after filling. The Intasept system is designed to fill 1.5-20L (0.5-5G) flexible bags for bag-in-box as well as bulk 200-1000L (30-55G) bags for drums, bins and intermediate bulk containers (IBC).

Intasept technology

The system is comprised of two parts:

  • Double membrane: 16 or 32mm glands, available in round or rectangular shapes, guarantee heat-sealed closure before and after filling. Intasept system utilizes a patented energy riser technology for more effective and quicker reseal.
  • Filler: ensures the sterile transfer for both low and high acid products without use of chemical agents.

Benefits of Intasept filling machines:

  • Easy operator interface
  • Easy to install system with only steam, compressed air and single phase power
  • No special factory environment is required as the closed transfer system excludes ambient air from all stages of the filling process
  • Servomotors for accuracy
  • Quick and simple bag size changes (up to 10L – without mechanical adjustment)
  • Cleaned in place/steamed in place features (CIP/SIP)
  • Compact size

Our range of Intasept fillers

Fillers_Bags_Intasept-2200_F

Intasept 2200: single-head semi-automatic filler

The filler is designed to fill 1.5 – 20 L (0.5 – 5 gal.) bags at a lower production output. It is ideal for use in market research sample production and pilot scale product development plants. Bags are manually loaded into the filler and after filling, they are released to the front of the machine for loading into boxes.

Filling rate*

Volume G (L)Bags per minute (BPM)
1G (4L)4
2.5G (10L)4
5G (20L)3

Intasept 2400: single-head semi-automatic filler

The filler is designed to fill 1.5 – 20 L (0.5 – 5 gal.) bags at a lower production output. It is ideal for use in market research sample production and pilot scale product development plants. Bags are manually loaded into the filler and after filling, they are released to the front of the machine for loading into boxes.

Options: Two fillers can be installed as an integrated pair for twin-head operation. The fill table can be adjusted to allow manual filling of 210 L bags into drums.

Filling rate*

Volume G (L)Bags per minute (BPM)
1.5G (5L)4
2.5G (10L)4
5G (20L)3

Intasept 2600: single-head or twin-head semi-automatic fillers

The filler is designed to fill 1.5 – 20 L (0.5 – 5 gal.) bags. Flexible bags are automatically fed to the filler and released to the rear of the machine after filling for automatic loading into boxes.

Option: With the 16mm gland, the dispensing tap can be automatically inserted into the gland after filling.

Filling rate*

Volume G (L)Bags per minute (BPM)
1.5G (5L)5
2.5G (10L)4
5G (20L)3
Fillers_Bags_Intasept-2800_F

Intasept 2800: single-head bulk filler

A bulk filler ranging from 200 to 1000 L (30-55 gal.). Ideal for filling hot and ambient liquid and viscous products.

Filling rate*

Volume G (L)Bags per hour
55G (200L)18 bags/hr – 3,500 L/hr (900 Gal)
260G (1000L)4 bags/hr – 8,000 L/hr (2,080 Gal)

*The fill rate numbers are averages recorded in various client facilities. Actual rate is dependent on operator dexterity, product supply rate, and bag size.

Industries

Intasept aseptic filling technology is suitable for liquid and particulate products, both high and low-acid:

Beverages

Dairy, juices, coffee & tea, among others.

Food

Ice cream mix, creams, custards, soups, broths, sauces, fruit & vegetables purees, and pulp with particles up to 10mm

Ingredients

Omega 3, vitamins, enzymes

Bio-medical

Clinical feeding and cell culture media

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